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Posted

Hey All,

 

I found a company called Caspers Electronics in Colorado that made me an inline TPS breakout harness with colors to match the Guzzi harness for $20! This harness uses one Delphi Metripack 3 wire female connector and one male mating connector of Caspers' own design (which Delphi never offered). Caspers sells the mating connector alone here:   http://www.casperselectronics.com/cart/index.php?route=product/product&path=9_60&product_id=561

 

I know you can just back-probe the connector to measure the TPS voltage.  That is what I have done in the past, but I wanted something a little more secure that I could leave connected during a ride to try out some slight adjustments on the road.

 

The guy I dealt with was Dennis (dennis@casperselectronics.com).  He finished the harness within a few hours of my request and shipped it the next day.

 

If anyone else wants one of these, here is what I asked for:

 

"I am looking for a TPS breakout harness that is similar in concept to your part #108106, but uses the Metripack 150.2 pull to seat 3 way connector (the oval shaped one w/ the green seal, not the round one) and your mating connector (part # 410016). Can you give me a price for a harness like this?"

 

(the price was $19.95)

 

These are the wire colors of the Guzzi harness:

A - Violet

B - Yellow

C - Black/Violet

 

I didn't specify any wire lengths and he gave me about 20" of unterminated wire for the breakout part and about 2-3" between the connectors.  I terminated the breakout wires myself with some 2mm sockets for my multimeter leads.

 

Edit:  This harness is now a stocked part (#109172) at Caspers.  http://www.casperselectronics.com/cart/index.php?route=product/product&product_id=853

 

Dan

TPS breakout harness.jpg

TPS breakout harness 3.jpg

TPS breakout harness 2.jpg

TPS breakout harness 4.jpg

  • Like 2
  • Thanks 1
Posted

I decided to pin this, at least for now. It might move, later, to "How To."

 

The TPS is a key interface with the V11 state of tune and this is an excellent way to access, especially for the later models with the ECU connector facing down.

 

Thanks   danl  !

Posted

Hey Andy,

 

I can't imagine they'd refuse.  It's no extra effort for them.  Dennis seemed nice and was pretty responsive - can't hurt to ask.

 

Dan

  • 5 months later...
  • 4 months later...
Posted

I am tired of struggling with pins in the connector, burning my knuckles on a hot engine, etc etc.

 

I worry repeated back-probing will damage the connector eventually.

 

I contacted Casper's and they offer the breakout harness as part of their catalog:

 

http://www.casperselectronics.com/store2/product_info.php?products_id=1621

 

This will make monitoring the TPS a LOT easier, which means I will be willing to do it more often. Kind of like having the right tools to grease the rear u-joints!

 

UPDATE:

 

This thing is really great. I had been fiddling around with the TPS and getting nowhere. The pin method was iffy at best. I couldn't get a smooth idle, even after doing valves, tightening up all boots, hoses etc etc.

 

With the breakout harness, I was able to easily hook up a multimeter and adjust the TPS EXACTLY at 150 mv when disconnected and closed. Then I screwed in the LH idle till it read 475 mv EXACTLY (to match my "modified stock" map per Todd @ Guzzitech).

 

Hit the starter and BAM, smooth idle. Now it runs like it should.

 

I never thought that ultra tiny variations in millivolts would make such a big difference. They do. With this harness you can get it really right.

 

If you have fallen down a rabbit hole of TPS, idle, and running issues, get the TPS right first using this harness.

 

P.S. While fiddling around, remove the headlight relay to save the battery. Don't ask.

  • Like 1
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  • 2 months later...
Posted

I like the idea too.  Tried to order from the UK and the price with postage was over $65. The postage charge was going to be $43.50.  Don't know why it is so expensive for a small item.  I've had parts from the US before and I can't recall such a high charge for postage. I think I'll be sticking with safety pins for now.

Simon

  • 7 months later...
Posted

Looks like a useful accessory. I just ordered one. Thanks.

Posted

Writing this guy to see if would like to stock the correct ECU to PC cables for GuzziDiag. One stop shopping rules.

 

I doubt they stock the TPS harness, rather, they just make them up to order.  It is about a ten minute job for a proficient tech and you needn't waste storage space on something that you may sell two or three of per year.

 

That said, I would order one, I have GuzziDiag on my list of things to attempt.

Posted

See what the morning email brings. I'm hanging off GuzziDiag for lack of a reliable OBD2 cable, bet there's plenty more who would be into it with the TPS breakout and the other two. TPS setting opens the door.

Posted

Sounds about right for courier service. I have a US mailing address c/o NZ Post that forwards Airmail to me for relative pennies.

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