I think I've now about reached the end of this but wanted to post some more prelim data for now and some more test results tomorrow. Who'd have thought I could spin out a 4 page thread on a bloody spring.
So here's what I've found as a rough guide regarding shimming the OEM valve with the Griso spring.
Below are 2 results, the first colum is static test data. In other words putting the valve in an oil tester or pumping up the valve on oil, if you use air the results will be different, probably lower from what I saw.
I gave up on using air as a medium the leakage was so bad I couldn't obtain repeatable results. The oil I was using was a 15-50 full synth room temp 18-20C, cold oil for both the static test and the crank test.
When static testing the valve just starts to crack then around 5psi later is well off the seat so it's difficult to pin down an exact lift value, but easy to get a ballpark within 5psi for when the valve lifts
All results psi, shim numbers in mm.
On all of these there was no crush washer or shim on the spring retaining nut on the PRV top, some have these installed others not. IMHO they serve no purpose, however, if they are in place they will subtract from the shim value as the nut will not penetrate as deeply into the valve body and compress the spring
Shim Static Oil Pressure
None 80-85 68
1.5 105-110 82
3 125-130 95
I think the results were pretty well linear in behaviour, so as a "Rule of thumb" for every 1mm of shim compressing the spring you'll see 14psi increase in static lift pressure and approximately 9psi on the oil pressure.
Can only base this on my own anectodal evidence, but knowing that no shim gave me 68 and 3mm shim gave me 95, a 27psi difference, 1mm equated to 9psi. 1.5mm should give me pressure in the bike of somewhere around 80-83psi. When I crank tested it was somewhere between 80-82psi.
If you have a facilities to static test by all means do it, you may get different numbers to me, but be aware that the static lift values are higher than what you'll see inside the engine.
The figures here are just what I saw and posted up as a rough guide and starter for anybody mad enough to try it