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Everything posted by Weegie
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Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
Must have made an arse of the last tests, no clue but apologies Just reran the tests, Cold Engine, Air Filter in place throttle body butterflies WOT Right 160psi Left 145psi Seems reasonable enough to me. Left isn't great but no real cause for concern, unless other beg to differ. -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
Plugs -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
I agree Chuck but it also struck me as very strange that both sides were identical to within a few psi. It's a decent tester too not a really cheap one I'll try it again to check, I could also try a wet compression test, which I haven't tried. Can't do a leak down as I don't have access to shop air unfortunately as that's really what I'd like to try Better do that before I empty the sump, which I was just about to do, to start looking at cooler pipe runs -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
@Kevin_T I've only done a compression test on a cold engine and the pressures were identical on both sides at 135psi give or take a psi or so. The throttle was wide open, I was expecting at least another 10psi and thought it low. There does not appear to be any oil transfer to the cylinders/throttle bodies nor crankcase pressurisation so I ASS-ume the rings are doing what they're meant to and nothing is passing. I really need to check it on a warm engine but it's pretty dammed chilly outside at the moment. Generally spark plugs tend to be black on the sooty or ocassionally wet side, from what I understand the engine runs rich not lean. It has a Creedon chip in it currently I was going to ask why remove the indicators, but looking I see they are partially in the way of the cooling ducts, so reckon that's what you're thinking about @Chris Wilson the black was just for aesthetics, white would have been technically the correct colour to choose, but at the time of sending the pipes out for coating I didn't know about the degree of engine overheating taking place and the prrimary reason was not engine temp but to reduce underfairing (and the fairing itself) temps. Of course you're right about radiant heat, I always hated heat ransfer as a subject. Anyway as I've said I don't think there is much else I could do to insulate the pipes apart from maybe getting them coated white, but IMHO it's tinkering around the edges. I ran both coolers seperately in tests, the OEM cooler sits lower and is spaced further from the pipes. The result of that was a small increase in temp even though the OEM is larger. Re fans I'll need to look at positioning again and if it would be possible to get something behind the cooler. Last time I looked at this, I tried to move the cooler forward a little then I had clearance at the rear but at higher fork compression the cooler would have come into contact with the front wheel. Ideally if I could relocate the coils moving them rearwards (they sit above and behind the cooler) I could install a larger cooler, but that's not exactly easy either. They were mounted there in the first place (by Magni and Guzzi) because there's precious little other places to put them. John -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
You're probably right @Chris Wilson So the theory is to increase cylinder scavenging? AFAIK ceramic coating is more effective than lagging and the exhaust system already has that along it's full length, both internally and externally. Personally I don't think it makes much (any?) difference to exhaust gas temp or scavenging. It reason I did it was in an effort to keep faing temps and everything enclosed therein, lower......................but for good or bad it has already been done I don't think the exhaust headers' radiant heat impact on the oil cooler(s) when on the move, heat will be drawn rearwards. Crawling or stopped in traffic is a different issue -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
I don't think it would make much difference, TBH & if anything might make thing marginally worse. I suppose it depends on whose cool aid you drink. The argument AFAIK for lagging is to keep the exhaust gas hot increasing velocity and moving hot gas clear of the head quicker and to keep external temps down. I reckon if anything though all it really does is marginally detract from head cooling, by preventing heat from radiating from the head/headers, either way I don't think there's a lot in it. The bike acutally has ceramic coated pipes, inside and out, that was to keep under fairing temps down, but on reflection was probably a poor move. @Lucky Phil I hear you, you've probably given up on making suggestions to me and I understand why. As it is I'm enormously grateful as it was due to your interventions and suggestions that got me a runner in the first place 1) I'll serially pipe the coolers and see what happens 2) Run the bike without the fairings to see what happens. Based on the outcomes of 1&2 I can then either try to get a 1/2 fairing made to give me a less temperamental mount (and just store the Australia fairing) or juggle some more with the coolers. Keeps me out the pub (sometimes) -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
Problem with fans are space but I hear you all. @Tomchri that's my issue way too anal, most riding HiCams don't bother installing anything, just thrash the living daylights out them. Stock a lot of these engines will be running with pressure in the 40s due to the weak spring and they don't appear to self destruct (oil pump excepted) but I'm preaching to the converted you know all that already. My personal theory is the HiCam was derived from a race engine and rushed into production as Guzzi were in a bad way and needed sales fast. However they then proceeded to tune the thing to within an inch of its life. Nobody I know with the stock Daytona has issues, it's a much happier and tolerant engine, yet the C kit only amounts to around a mere 6BHP. It also didn't help in those days that quality control was nonexistant questionable. Chuck states they only gave you the Centauro assembled to ensure you got all the bits. Then there's Pete's story about the Centauro that never ran right and turned out the factory installed a C kit cam in one head and a B kit cam in the other. Thank you to all for time and suggestions John -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
Thanks @Chris Wilson I'll look into your ideas, you're thinking outside the box. Not sure yet if there is room inside the fairing, but even if not, mounting coolers vertically could well provide me other options so it's appreciated Could you give me a link for that cooler, I'm intrigued. John -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
@andy york I agree Phil has also repeated this several times. So come the summer (long way away) I'll remove the fairing and take it out on a short run,without the bodywork it looks very odd. Even if I did find that it made a difference there isn't much I could do. Besides I've been pretty much through most of the engine a while back and found nothing, including checking the valve timing with dial gauges. Phil put me onto the leaky PRV (which Chuck had also pointed out) and then the substitution of a Griso spring into the PRV. That was a God send and dramatically improved the pressure. However it still runs toasty, I'm not the only HiCam owner with this malady, seen quite a few complaints on the COG (Centauro Owner's Group) forum. Some engines run hot and some don't and I got no clue why. The idea of using 2 coolers though, if to any degree sucessful, would give me a modification that would work, or at a minimum, knowledge that increasing oil cooler volume would reduce temps and some idea of where to go next. It runs Ok in clear air at the moment above 40mph, I just would prefer if I could lower oil temp 5 or 10 degrees, the temp at the heads and exhaust valves I'm probably better off not knowing. Using the 15/50 and the 105-110C oil temp I can still maintain approx 60psi pressure, which is below the max but respectable enough to stop any serious engine damage (I hope). Feels more like a track than a road bike, as long as it's going quick it's a happy engine, but slow down and it turns ugly fast. It's a complete hoot on the open road, best Guzzi I've ridden and I love it, come back from a ride grinning from ear to ear. -
Anybody know which ports on the broad sump to the cooler is which?
Weegie replied to Weegie's topic in Technical Topics
Part of the issue is in all likliehood down to the fairing, the bike is a Magni Australia and it's fully faired, not the best choice IMHO for the HiCam especially with a C kit as it produces prodigious amounts of heat, so placing a fairing around it, which reduces the effectivness of cylinder and sump cooling, wasn't a particularly great design choice (but looks good). I reckon a larger sump would help, more surface area would allow more airflow and Vee sumps seem to be effective on Guzzi engines. It also opens another can of worms though, losing the broadsump and internals etc: etc: Phil is a far better engineer than me, so there's probably something I haven't thought of, besides, it's academic, there isn't any room. I've run both the OEM cooler and the small Setrab currently mounted, seperately and the results were about the same. The Setrab is a little better at cooling, although smaller than the OEM. Running them in parallel wouldn't work as the oil just takes the line of least resistance so the OEM cooler wouldn't do much (larger Delta P across the OEM), therefore it would have to be series. The question is how effective that would be at reducing oil temp and would any gains simply be offset by increased pressure losses, I drop the temp a bit which raises oil pressure but the pipe/cooler losses offset the gains or make things worse (I could also change oil grades from the present 15/50 to a 10/60 oil) It shouldn't be beyond my limited intellect to pipe this, though it won't be a 5 minute job, as space is at a premium. I can also try it with and without the bellypan. @Tomchri yes custom coolers are available, pricey but I could affford it. Until I've an idea of what works and what doesn't I'd rather not shell out what may be a considerable amount for a custom design until I've at least some idea that it might work. The Setrab is most likely better (despite its smaller size) as it runs larger, straighter piping and is well designed in comparison to the OEM. That was my reason for choosing it and why ideally I'd prefer to stay with a well established manufacturer of coolers i.e Setrab or Mocal. Thank you all for your suggestions it's appreciated John -
Time for another experiment in oil cooling on the Hi Cam Despite trawling around for a suitable oil cooler that would meet my needs and is bigger than the current small Setrab unit I have installed (way too small for my liking), I cannot find a larger unit that'll fit, due to the width between the headers, rough measurement around 280mm, perhaps a little less at the bends. A lot of coolers are similar dimensions, looking at Mocal and Setrab they're range is virtually identical. Frustrating because I'm beat by by perhaps 5mm with several options. In desperation to lower the oil temperature a litte more, from 105-110C running in clear air. I'm thinking of trying to mount the OEM cooler in series with the Setrab. It may be that the additional restrictions through the hoses and second cooler make things worse pressure wise and I don't gain anything, but thought it would be worth a try. I was wondering which port from the broadsump is feed and which is return from the cooler, same setup on the V11 and the Sporti. Don't think it makes any difference AFAIK, but it would be nice to know which cooler I'm feeding first.
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Oh just to add @MartyNZ thanks for the experiment and for sharing the outcome Really appreciate when people take the time to post up insights into the engine in any shape of form John
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Not liking adventure style bikes, not wanting to either spend the money or want a Euro 5 (Euro 4 is bad enough) machine and getting too dammed old anyway, I'm definately out. Even if I had the cash and desperately wanted that style of bike I'd hold off anyway. Like nearly all brand new products it'll be 90% developed and the last 10% development will be completed by early adopters. I think this is a crying shame but it's always been the way in my experience I got burned bad enough with the Daytona, where not long after they dropped the price, then released the Dr John Sorry if that sounds cynical, I wish it wasn't my experience, but that's what its been to date
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Hi @MartyNZ I'm struggling then, if the pump is reaching rated pressure on the engine, then what's the problem? AFAIK, a postive displacement gear pump's output is only dependent on RPM and suction (sic) pressure, assuming a given fluid viscosity. The pressure/flow realtionship in the system is dicated by the leakage paths & clearances. If the pump was worn, your running pressure would drop. I don't think it's possible to maintain pressure but have lower flow (if that's what you're drving at), I'm not sure. Sort of similar to the Voltage/Current relationship, I'm no pump expert but have done a little experimentation on my HiCam and a bit of research over the years.
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@docc can the V11 suffer starter interuptus? Just wondering, seems a common problem on other models especially if the battery isn't quite up to snuff
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On that point, years back the gas turbines I ocassionaly worked on used a flow divider to distribute distillate (liquid) fuel to the individual cans on the engine. What happened was fuel was delivered from the pump and filters to the flow divider and the fuel was delivered into a common inlet. The flow divider had had 10 gear pairs which turned due to fuel pressure on the common side and delivered to the cans on the low pressure side. Like 10 guzzi oil pumps arranged back to back in series, all the gears were linked to each other so all had to turn at the same speed. Apparently when they made these things the tolerances were so tight that they simply manufactured the gears measured them and placed them into a stock pile. At assembly gear pairs were then matched from the stock, the tolerances being so tight that they could not just build a set of gears for a divider.
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Interesting I've never heard anybody try that experiment Unless something catastrophic had happened to the engine at some point or the mileage was ludicrously high, I'd doubt it, however I've no real idea of what would constitute a worn pump. There has to be gear clerances, but what these are I've no idea. Real test is engine oil pressure, what is start up pressure on cold oil and what's the normal running pressure? My Sport, the nearest I have to a V11, will hit 70psi or so on a cold engine running 15/50 grade oil at 20C ambient, I notice you're using a 5/50 Penrite it may be a little lower, but probably not as much as you'd imagine, if at all. Normal running at 90-100C I get 60psi all day long. If you're getting something similar then I wouldn't have any concerns It'll be interesting to hear other opinions
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If I'm reading that right, then it would appear the switch is working. The circuit is simple, so forgive me spelling it out. Pos supply from fuse box to bulb, then bulb to switch, then switch to ground (inside the switch). No pressure, OP switch is closed and path to ground established, circuit made and bulb lights, <5-10psi. Pressure, OP switch opens breaks the circuit, no path to ground, bulb goes out, >10psi The switch has to have a pos supply to it and that path to ground for the bulb to light. You don't have a paddock stand, that's going to make life harder, but why can't you drop the sump on the sidestand? Does the stand get in the way of dropping the sump, as I don't own a V11 I'm unfamiliar with the specifics? With the sump off you should be able to check the filter for double gasketing, then remove the internals that live inside the spacer (4 cap screws to remove). With the internal assembly removed you can check the gasket condition of the sump spacer ensuring no oil way holes are blocked, as I recall the gasket can be installed 180 degrees out, or it could be torn or damaged. With the internals on the bench remove and test (or take it to a garage) to test the relief valve.
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Unless you have a fitting that can accept the pressure switch and then attach it to some sort of air or liquid device to exert pressure, no there isn't AFAIK The switch could be tested with a compressor or even a bicyle pump if you had a compatible fitting though, but really as Phil stated it's just easier and cheaper to replace it. You could pull the plugs and injection relay and spin it on the starter without the pressure switch installed, you'll soon know if it's making pressure, but you're probably going to shoot oil everywhere, so don't do it in the front room or next to the wife's new car etc: When the oil switch is out and the lead attached to it is off and not touching anything, turn on the ignition. The light should be out, if it's on then it's grounding elsewhere. If you touch the lead onto the engine casing the light should go on.
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Seem to remember back in the Norton Rotary days the displacement measurement is open to question and can be measured different ways, can't be a****d looking it up Is it just me, it looks awfully long, especially swing arm Still a lot of nice tech and very interesting. Greta T's in town at the moment When you're just back from the Dyno after a remap and doorbell goes
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You talking about the full kit or slip ons on a 1098 Phil? I had that map in my now sold 1098, later managed to get a Nemisis II ECU cheap. I bought it to separate the ECU from the dash as they are paired and I was thinking about putting on a race dash, which never happened. Anyway I loaded the Nemesis map, which had been mapped by some mob on a dyno in England, for Termi slip ons. It felt like a different engine, I don't know about power but the engine seemed to rev free-er and pull stronger. Into the bargain the coolant temps also went down quite a bit.
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No problem, I prefer the deep sumps to eliminate the spacer which I always felt was a bit of "Michael Mouse Engineering" the downside is they cost quite a bit more. I really like the GG, just think it's a really nice well designed and beautiful item. The MotoSpezial on the other hand has the Vee so the pickup is always covered no matter how stupid (or brave) you get and I believe it cools better too. When I purchased mine a long time back I also opted for the optional site glass, which I love, no more messing with dipsticks. Just wish somebody would make summit for the broadsumps, in the meantime, I'll soldier on with the Roper Plate
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Pretty sure they all do the same job, just depends how you like your oil filter oriented. The HMB model has the advantage of taking less vertical space so would suit a full fairing. The Harper on the other hand having the filter pointing downwards allows the filter to be prefilled during an oil change. Personally I prefer the MotoSpezial deep Vee sump and outsider but in that model the filter sits out in front and lot of people dislike it fearing that debris from the front wheel would hole the filter (never happened to me yet). I think Guzziladen (as well as others) stocks them now. There was also a rather nice deep sump made by a Swiss company that located the filter underneath, sort of like the broadsump setup. The difference being in the broadsump it's just hole, in the swiss model the filter was isolated, so if you removed the filter you didn't empty the sump, bit like this one
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That's probably the most likely explanation right there