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docc

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Everything posted by docc

  1. Digital voltmeter!
  2. I think 485mV is too low. There are no advantages to idling too low. Can anyone with the Axone or software confirm the disparity in readings from the crank sensor to the indication on the tach? Jeff says 500-525 in his procedure. I found a conversion (thought it was on GuzziTech) for the 3.2-3.6 degrees opening which indicates a range of 466-521 mV. (494 appears to be midrange). I've tried lower settings to save fuel. Consumption didn't change and the bike ran worse.
  3. {EDIT/June 17, 2014: The results of this thread are condensed and posted in Frequently Asked Questions under the thread TPS Setup and Throttle Balance Tuning.} ___________________________________________________________________________________________________________________ Over on the Oil Filters and Oil thread a discussion of the TPS was raised. I think it worth bringing it out for further discussion: Pete said, "The TPS sits on top of the throttle butterfly shaft. If you increase the idle by using the throttle stop screw what you are doing is opening the butterfly. As you open the butterfly you move the TPS so that its reading changes. Setting everything up is a real juggling act. First you set the TPS with the bleed screws closed or nearly closed and if the idle is too low after this you have to increase it with the throttle stop screw. Then you have to re-set the TPS. When you've done this you will probably be able to adjust the idle speed to where it should be without missing or hunting by using the bleed screws. If it misses and hunts though you have to adjust the speed up or down again with the stop screws, re-set the TPS again and then fiddle with the bleeds again. Eventually it will all come good, you'll get a steady idle, the correct TPS setting and good fueling all the way through, (As long as the TB's are ballanced!) Don't try to think of it as *magic* it's not. This is one of the major problems is that people are CONVINCED this stuff is difficult, it's not. All you have to do is THINK about what is happening with the throttle butterflies and the TPS, (Which is a simple potentiometer/rheostat.) and it all becomes clear. Then use LOGIC to see what you are doing and it will all fall into place! Oh and re-reading this I should point out that we aren't talking about altering the fuel map here, that opens another whole kettle of worms. all you are doing by setting things up this way is optimising the available map. In fact you may not even be doing that! Don't be afraid to experiment. If you find it pings its head off with the TPS set at 150Mv? Well, try another reading and see if that helps! You aren't going to destroy your motor on short test runs. If it still runs like a munter and the plugs are white then you will probably destroy stuff if you choose to ride across West Texas at WFO but as long as you are remotely sensitive that won't happen! While you can get a lot *more* out of the 15M equipped bikes by employing a PCIII, Tuneboy or one of Cliff's units I urge people to actually get the stock system set up well first before going to all the extra hassle and expense. This isn't to say that these products don't work or even don't have a very good place in the overall scheme of things, simply that before you try these alternatives get the original system set up well. THEN when you get bored of how nice it is, THEN you can start looking at the serious hot-ups!" Pete Then Dlaing added, "And use common sense and at least partially understand what is happening. A higher TPS reading will almost always mean it will give it more fuel. So, if fuel consumption is terrible and engine feels sluggish and the people riding behind you are passing out from the fumes, your TPS is probably set too high. If engine is pinging and spark plugs are the color of grey ash, your TPS is probably set too low. I would not recommend going outside of the recommend range by more than 50mV. Although if you do and it runs like crud, just reset it and as Pete suggests I suppose no harm is done if you only rode around the block a few times. I permanently installed test wires so I can test frequently. It sure can go off a bit before noticing. IMHO the time to be retentive about TPS setting is after you spent money on a custom map that you of course did a proper tune up prior to the dyno session. Noting the TPS at that time and resetting it forever after at that number (±10mV or so...) will give you a happy bike. People with no tuning software and aftermarket mufflers can certainly benefit from a few additional millivolts." Ryland: "So the bottom line for TPS is 150 mv (even though others have said the target is 150 mv at fully closed) at an idle speed of 1100 to 1200 with vacuum balanced?" Dlaing responds: "The term "fully closed" can be misleading. Fully closed with linkage disconnected and set screws backed out and choke not interfering, the TPS should read 150mV ±15mV. Idle should then be set to BOTH the recommended RPM and idle TPS reading(around 500mV not around 150mV). Getting it to do both may require a compromise. The idea is to get the idle to match the recommended RPM and TPS mV without touching the TPS adjuster, since you already set it to 150mV fully closed, etc. The recommended settings vary but are in the range of 1000-1200RPM and ~485-550mV at idle. Most people don't have the tools to set CO. Once TPS is set, and ignoring CO, doh.gif I think optimization is best done with mapping software, but if you don't have mapping software, twiddling with TPS adjuster at idle may have benefits, just make sensible changes. Also, note that TPS changes by about 10-20mV depending on whether engine is running or not. I favor the engine not running method, but to each their own." And GuzziJack clarifies: "150mv is the reading that the TPS should give with the throttle butterfly FULLY closed i.e. with idle screw backed out and all linkages/cables disconnected. At 1100/1200 rpm idle you should then find that the TPS reading will be in the low 500mv range." I hope this format is acceptable to base the discussion in a dedicated thread. I'm not disputing any of the valuable postings shown above, yet I believe there are a couple simple nuances that enhance the final result. If you have set the closed value and idle value appears low check a couple things: [edit/ Nov 2020] First, the TPS indexes the throttle plate opening to the map in the ECU. Setting the TPS to 157mV (per Meinolf's careful investigation) with the plate completely closed indexes the map correctly. Second, If you set your idle based on the tach it is a good bet that you are idling too low. Based on the Axone equipment I know of several V11 that the tach is 300 rpm high. No big deal perhaps at 4500 rpm, but there is a huge difference if your idle is indicated 1100-1200, but the motor is actually ticking over at 800-900. Use the TPS setting to bring the idle mV to 500 (466-521).Again, I'm finding higher in the range gives a better result. Use the air Bypass Screws to balance the Throttle Bodies at idle and get your final tickover. Don't be surprised if the tach reads 1300-1400. Ride well, docc + =
  4. I moved the front of the battery basket below the subframe and did a little Dremeling to the seat bottom. There is a nasty sharp edge on the early seats that cuts the rubber battery strap in half as well as the other points bearing directly on the battery. You know there are forums out there where a guy is lucky to get a post answered; even then the thread will die with the briefest response. Not here! You can count on a collective effort to leave no stone unturned, no connector unplugged!
  5. d'Moon, Good on ya for cleaning up your brake. How many miles on it? I've not ever gotten over 10,000 on rear pads and the least was 6,000; and that's without using the rear brake much! As Ratch says, both pistons should move. It's probably pretty common for the inboard piston to get splattered by the tire spray more. Try clamping the movable piston and applying pedal pressure to the other to free it up. In a perfect world, they will move identically as there is no movement in the caliper mount or deflection of the rotor.
  6. Time to out the digital volt meter on and take readings: off, idle and at 2000-2500 rpm. Be certain the connections from the alternator (yellow wires) are clean, tight and well insulated.
  7. Absorbed glass mat Hawker Odyssey 545
  8. The two simplest things: 1) open the tank and check for a vacuum (suck) 2)Look at the throttle body rubber intakes for any kind of separation (loose or cracked).
  9. This is a good heads-up. Definately a simple thing to clean up. Better to be posting here than on the 'kill switch' thread!
  10. Setting the idle screw to show the correct mV is the best procedure. Using the Veglia will likely set your idle 300 rpm below the indication. Greta news to see another finicky runner cured with a good tune-up!
  11. Ratch, I've lost track. Did you ever actually change your, I mean 'yer', tensioner and recheck the scatter?
  12. Jaap is referring to the intake boot between the throttle boby and the intake to the head. Sometimes they just come loose with no crack or split. New plugs and TPS setting are a crucial part of the tune-up. Check your TPS at an idle of 1100 remembering that the tach probably reads fast. If it indicates '1000' then it's actually idling at 700. An indication of 1300-1400 will get your TPS, and the idle, set 'where the music is.'
  13. That is shocking! My heart goes out to those folks . . .
  14. I believe the engine is no different, but the sitting position will be much friendlier on the later Sport and the suspension should make a noticable improvement. We are waiting for you ride reports!
  15. GuzziMoto makes a good point about the valve adjustment. This is step one in the tune-up. 0.006/0.008 is good medicine; especially in the hot weather. With your DMM set to the 2 vDC range, you are looking for a closed throttle reading of 0.150 +/- 15. After 10 tune-ups, I've found my Sport runs better at 0.165 (165 mV);especially in the hot weather.
  16. Greg, very clean! The photo must show the fly screen rotated forward? Vive Coppa Seattalia!
  17. As long as there is no play in the bushings for the torque connecting arm above the bevel box.
  18. Mine had that same appearance. It looks to be balled up dirty grease since the rubber was unmarred on the inside.
  19. That's good advice from Noggie. My tach reads 300 rpm high so I have to set idle at an indicated 1300 to get a tick over of 1000. Setting to an indicated 1100 could make your Guzzi struggle to stay alive at 800 rpm.
  20. The tach is electric and triggered by the ECU. It is common to get a sketchy ground inside the instrument. Do a search as calisson had posted a handy fix. With the other lights intermittent as well I would not rule out some relationship. The terminal stacks on the battery should be checked for tightness (easy) and the connectors along the frame toward the front of the tank (less easy) pulled,cleaned and lubed.
  21. True, my Sport needed a regulator about the same time the fuse showed up melted, but that was obvious since the running voltage would not exceed the battery voltage. As a guideline the battery voltage should be 12.7-12.8 vDC while the running (charging) voltage ought to be 13.5-14.5 vDC. Huub, have you had the chance for a voltage check?
  22. Checking voltages is a good idea, but it is the connections in the fuse block that melts the 30 amp fuse. Here is the thread that shows the discussion, the pics, and the fix: Blowing Fuses Keep the smoke in the wires!
  23. I can confirm Ratchet's Purolator and Wix numbers. These are welded filters, slightly shorter than the Weber, for the Isuzu Trooper.
  24. A-HA! Ya see? Now if Brembo's engineers would write me back on the bolt specs. Is it true all of Europe is on Holiday the month of August? I suppose all the engineers are off doing what they do:
  25. I've learned something already. I thought 'peon' was something illegal to do on Mexican roadsides and New Orleans doorways.
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